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Custom Wire Harness Cable Assembly USB-C DC Power JST PH XH Terminal Battery PCB Interconnect for Consumer Electronics

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Custom Wire Harness Cable Assembly USB-C DC Power JST PH XH Terminal Battery PCB Interconnect for Consumer Electronics

Name: Custom Wire Harness Cable Assembly USBC DC Power JST PH XH Terminal Battery PCB Interconnect for Consumer Electronics
Brand: ODM,OEM
Price: 1 USD

Temperature Range : -30°C to +105°C

Place of Origin : Guangdong, China

Brand Name : ODM,OEM

Connector Type : USB-C, DC Barrel 2.1/2.5mm, JST SH/ZH/PH/XH/VH, Molex, Dupont, Pin Header, Ring Terminal, Custom

Jacket Material : PVC, Silicone, TPE, Nylon Braided, Custom Color

Application : Bluetooth Speaker, Camera, Scanner, Beauty Device, Massager, Smart Home, IoT, Consumer Electronics

Supply Ability : 800000 Pieces per Month

Current Rating : 0.5A - 30A

Certification : ISO 9001:2015, UL, CE, RoHS, REACH

Voltage Rating : 3.3V - 240V DC/AC

Model Number : EC-CE-WH01

Wire Gauge : AWG 18-32, Custom

Payment Terms : T/T,L/C,PayPal

Delivery Time : 3-5 working days for samples, 12-20 days for mass production

Packaging Details : PE bag with label, bundled per spec, export-grade corrugated carton, custom packaging available

Cable Length : 30mm - 3000mm, Custom Length Available

Service : Design Support, Connector Sourcing, Prototype Assembly, Mass Production

Cable Type : USB-C Data Cable, DC Power Cable, JST Terminal Harness, PH/XH Terminal Cable, Battery Cable, PCB-to-PCB Cable

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Custom Wire Harness & Cable Assembly for Consumer Electronics

From Bluetooth speakers to smart home hubs, barcode scanners to beauty devices — every consumer electronic product relies on dependable internal wiring and external connectivity. Our custom wire harness and cable assembly service covers the full spectrum, delivering application-specific solutions that balance performance, cost, and manufacturability.

Application Coverage

Product Category	Typical Cable Needs
Bluetooth Speakers	Battery cable, speaker driver wire, USB-C charging, AUX board interconnect
Cameras & Scanners	Sensor FPC cable, trigger button harness, USB data, battery power cable
Beauty & Massage Devices	Motor wire, vibration module harness, DC power cable, LED indicator wire
Smart Home & IoT	Sensor cable, PCB-to-PCB interconnect, antenna wire, terminal harness for control board

Cable Types

Cable Type	Function	Common Specs
USB-C Data Cable	Charging & firmware update	USB 2.0/3.0, PD 60W, shielded, molded strain relief
DC Power Cable	Mains adapter to device power input	DC 2.1/2.5mm, 3.5mm barrel, right-angle, custom
JST Terminal Harness	Multi-branch internal power/signal distribution	JST SH/ZH/PH/XH/VH, 2-20 positions, color-coded
PH/XH Terminal Cable	Board-mounted peripheral connection	2.0mm/2.5mm pitch, pre-crimped, latch-lock
Battery Cable	Li-ion/Li-Po pack to mainboard power	JST, Molex, soldered tabs, AWG 22-28, UL 1007
PCB-to-PCB Cable	Inter-board signal & power routing	FPC/FFC, IDC ribbon, Dupont, pin header, custom

Why Choose Our Wire Harness Service

Wide Application Coverage — One manufacturing partner for Bluetooth speakers, cameras, scanners, beauty instruments, massagers, smart home devices, and more. Consistent quality across all product lines.
Full Connector Ecosystem — Extensive inventory of JST, Molex, TE, Hirose, and generic equivalents. Our team matches the optimal connector for your space, current, and cost requirements.
Prototype to Production — From 5-piece engineering samples to 100,000-unit production runs. Same tooling, same process, same quality standards at every scale.
100% Electrical Testing — Every harness undergoes automated continuity, short-circuit, and hipot testing before shipment. Zero-defect delivery is our baseline.
Cost-Effective at Scale — In-house crimping, ultrasonic welding, and automated cutting. Direct material sourcing from connector manufacturers keeps BOM cost competitive.

Tell us your device requirements — we will propose the optimal wire harness configuration, connector bill of materials, and production timeline within 24 hours.

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